Umbilical Seamless Capillary Coiled Tubing Super Duplex Stainless 2507
|Place of Origin:||China|
|Certification:||ISO9001:2015, PED 97/23/EC|
|Model Number:||5/8'' OD x 0.065'' WT|
Payment & Shipping Terms:
|Minimum Order Quantity:||10000 feet|
|Packaging Details:||Level wound coiled on wooden spool, and wooden case packing|
|Delivery Time:||10 days (for our required MOQ)|
|Payment Terms:||L/C, T/T|
|Supply Ability:||150000 meters per month|
|Material:||Incoloy 825 Comply With NACE MR0175/ISO15156||Tube Type:||Seamless|
|Condition:||Bright Annealed||Length:||Up To 10000 Meters Long Per Reel|
|Qualification:||Hydrostatic Tested||Application:||Oil And Gas Fields|
|Surface:||Metallic Bright||Specialty:||High-pressure Hydraulic|
stainless steel coil tubing,
seamless hydraulic tubing
Incoloy Alloy 825 Capillary Coiled Hydraulic Tubing
We specialize in manufacturing small diameter tubing ranging from 0.125 inch to 1 inch outside diameter (3.18mm to 25.4 mm) and a variety of wall thickness. All tubing is level wound coiled on various size spools, and products are tested and evaluated for specific applications before delivery. Our engineering staff welcome the opportunity to work with customers to solve special problems.
A value offer for your hydraulic tube challenges
The offshore industry is facing new challenges with tougher operating conditions that are significantly impacting the performance of the umbilical. Subsea umbilical systems for deep and ultra-deep offshore projects are more and more demanding regarding injection capacities, number of functionalities, power requirements and increased tie-back lengths.
Meilong’s seamless control line tubing is drawn from seamless extruded tube hollows to ensure absolute product safety and reliability. Our seamless line tubing is one continuous length of tubing, completely free of any welded joints or seams. Long length coils reduce installation time and costs by eliminating the need for excessive joints preparation and fittings. Elimination of excessive fittings increase reliability and assures a leak-free system. We are capable of 100% hydrotesting each coil.
In meeting customer’s requirements, our tubing can be encapsulated in various materials such as thermalplastics, nylon and PVDF. Coiled seamless control line tubing offers many advantages to installers of hydraulic or pneumatic lines on offshore platforms and onshore refineries. It offers unmatched safety and reliability, while at the same time reducing the frequency of costly joint connections. Close tolerance control during manufacturing assures easy insertion and connection to fittings due to tubing’s inherent ductility.
Downhole hole & hydraulic tubing
Our long length seamless coils are used extensively for chemical injection and hydraulic control in subsea and onshore wells. The long length minimizes the number of orbital welds which reduces the potential for weld-related defects and failures. Additionally, our coils have an extremely clean and smooth ID surface that is ideal for hydraulic and chemical injection systems. Seamless stainless steel coils offer short hydraulic response time, greater collapse strength, and elimination of methanol permeation.
Meilong takes special care during manufacturing to assure ID and OD cleanliness of control line tubing. Vacuum annealing insures volatility of metallic oxides and removal of any residual degreasing solvents or drawing lubricants. Vacuum annealing our stainless steel tubing insures a bright, cosmetically appealing surface as well as excellent mechanical properties.
Meilong commitment to quality excellence
From the time an order is received, sent through the production process, completed, and finally shipped, many levels of inspection occur to reinforce Meilong’s Quality Policy. The job of ensuring quality products extends as far as our machine operators. Meilong operators take ownership over material processed at their stations by measuring for dimensional accuracy and conducting a visual inspection of every piece.
Non Destructive Tests:
Positive Material Identification (PMI)
MEILONG has been supplying the world’s best coiled tubes up to 3,234 lbs (1,467 kgs) and 14,764 ft (4500 mtrs) length without orbital butt welding.
Bright annealing treated, our coiled tubes are excellent in both internal and external surface quality.
Our coiled tubes are specially used in oil and gas industry requiring a higher level of reliability.
All the products are performed and delivered after ECT as well as hydrostatic & ovality test satisfying ASTM standards.
Available size and alloy materials
|Materials||Imperial Size||Metric Size|
Super Duplex 2507
Incoloy Alloy 825, Chemical composition
Application: Very good sour well and chloride stress corrosion cracking resistance.
Tensile strength, min.: 85000psi (586MPa)
Yield strength, min.: 35000psi (240MPa)
Elongation in 2 in., min.: 30%
Incoloy Alloy 825 seam welded pressu tubing in the heat treated condition is typically used in oil and natural gas wells for chemical injection applications. In such applications, it is commonly reffered to as capillary tubing and is free-hanging (self-supporting) inside the production casing. The chemicals being injected are often used to enhance production flow rates, inhibit corrosion or scaling and/or de-water. The tubing is frequently supplied as 5,000 to 35,000 ft. coils on a wooden reel, depending on size.
Incoloy Alloy 825 is a titanium-stabilized austenitic nickel-iron-chromium alloy with additions of molybdenum and copper. The chemical composition of the alloy is listed in Table 1. The alloy is characterized by good resistance to stress-corrosion cracking due to its nickel content (38.0 to 46.0) and satisfactory resistance to pitting and crevice corrosion. Incoloy Alloy 825 has shown good corrosion resistance in oil and gas production environments containing hydrogen sulfide, carbon dioxide and chlorides. Consult ISO 15156-3, Table A.14 for the limits regarding material type 4c in hydrogen sulfide containing environments for oil and gas production.
Standards and Specifications
ASTM B704, Standard Specification for Welded UNS N06625, UNS N06219, and UNS N08825 Alloy Tubes, except in the as-cold worked condition
ASTM B423, Standard Specification for UNS N08825 Seamless Pipe and Tube
Meets the material limits for annealed and cold-worked, solid solution, nickel-based alloys listed in ISO 15156-3 for material type 4c in Table A.14.
Manufacturing Process and Resultant Properties
Welded & Redrawn Tubing
Strip splice welds join lengths of cold rolled strip to enable long lengths between orbital welds (greater than 14,500 ft between orbital welds is achievable). The strip is formed into a tubular cross section and longitudinally seam welded using the gas tungsten arc (GTAW) process. The tubing is first sunk to an intermediate outside diameter, heat treated, and make the same process to obtain the desired size.
Seamless & Redrawn Tubing
Seamless extruded tube hollows are drawn or drawn / sunk to final size to produce seamless tubing coils 500 to 2,000 ft. long, depending upon the size. The tubing is heat treated and joined by orbital welding to achieve the desired length. The final material condition of the tubing is heat treated.
Nondestructive Testing (NDT)
Eddy current testing (ECT) is performed on the longitudinally seam welded tubing and strip splice welds in the as-heat treated condition. Those strip splice welds detected by ECT. Yield pressure hydrostatic testing is performed on the heat treated tubing at final size.
Oil and Gas: Subsea
Sub-Surface Safety Valves (SSSV) / Umbilicals: Tubes filled with Hydraulic Fluid which run from floating platform or FPSO to the well head on the sea floor.
Oil and Gas: Downhole
Downhole Control Lines: Tubes running from above ground surface controls into a downhole well to the location of the well’s safety valve.
Calcite Inhibition System: Carries chemicals into earth’s crust to flash point of water in a geothermal well; injected to break down calcite deposits and extend life of the well.
Common connection tubing for control panels, pneumatic equipment, and fluid lines.
|Grade||UNS No||Euro norm||Japanese|